Thursday, July 1, 2021

Design - Annualized GeoSolar System - Second Thoughts On Its Configuration

Annualized GeoSolar (AGS) is explained in a string of posts early in my blog that can be accessed by clicking on "Timeline - Annualized GeoSolar" near the top of the column at the left under the heading "Featured Post".  This post now questions whether our interpretation of AGS was ideal, at least for our build, and, if not, what might have been better.

Our AGS system utilizes the insulation/watershed umbrella and collector system first advocated by Stephens who, in turn,

Solar collector in front of house
borrowed the umbrella concept from Hiatt.  Our system followed Stephens' prescription to the extent that the conduits run parallel from the collector to the front of the house then fan out under the floor of the house.  But, instead of converging behind the house in a "solar chimney" as Stephens recommended, our conduits continue on straight paths and emerge
Conduits widely separated behind the house

to daylight individually.  My reasoning was that, the conduits were slanted upwards sufficiently from the collector to daylight behind the house that the heat generated by the collector 
would rise through them unassisted.  I gambled that ending the conduits in a solar chimney would not significantly improve convection while anticipating that backfilling with the track loader around divergent pipes would be much easier than backfilling around convergent pipes (which largely would have been an arduous shovel and wheelbarrow job).

However, as explained in an earlier post, spontaneous convection did not occur due, I suspect, to the earth under the house being so cold as to reverse the airflow -- suck air through the upstream end of the conduits and expel it at the collector end -- to extent that the heated air generated by the collector was unable to reverse the flow.  I also suspect that, in a few years after the thermal mass under and behind the house warms to a constant year-round temperature in the '70s, a reverse flow would be much less likely to be a problem.  The basis for this assumption is thoroughly examined in the three posts at the top of the column at the left under the heading "Understanding Our Project".

Temporary Solution

Obviously, it would take a fan to change the direction of the airflow.  For it to work, the conduits would have to converge and empty into

The temporary configuration
a solar chimney just like Stephens recommended.  So we dry-fitted 4" drain pipes to connect the conduits with a temporary solar chimney made with dry-stacked concrete blocks with a stucco coating to seal any air leaks.  For a fan we repurposed a squirrel cage furnace fan and enclosed it in an airtight box setting on top of the blocks. 

It was soon obvious that the fan moved more air than necessary but we could live with that since the whole ugly-beyond-words setup would be replaced within at least a couple of years with a less complicated underground piping system and a permanent solar chimney outfitted with a proper-sized fan, either solar or hardwired.  The conduits have both  smooth and corrugated sections with the corrugated sections located under the house floor to caused turbulence in the air stream so that it would transfer more heat to the soil.  Interestingly, the air flow with the over-sized fan was strong enough to cause a gurgle/rumble sound that was detectable at the solar collector due to the air passing, probably too fast actually for greatest efficiency, through the corrugated sections.
 
Heat Transfer 

It took several weeks for the exhaust air to warm perceptively (holding a hand in front of the blower) because the soil surrounding the conduits was so cool that it absorbed all of the heat from the airstream before it made its way through the conduits even at the accelerated air speed.  The persistent coolness of the airstream was a positive in that it meant that heat was being lost to the soil as planned.

This scenario was playing out during July when temperatures -- day and night -- are as high as they get in the St Louis area.  So I suspect warming of the airstream was due to a combination of hot ambient air pulled through the solar collector by the fan and heat radiated by the solar collector.  I further suspect that the former contributes more heat than the latter.

Is the Solar Collector Really Necessary?

It is not a stretch to think that maybe the solar collector is overkill.  Maybe the AGS system could run on ambient heat without radiated heat -- at least here with our long and hot lower Midwest summers.  It is not hard to imagine a system without the collector that would comprise a "reverse solar chimney" or  "intake chimney" at the downhill side similar to the solar chimney at the uphill side.  The conduits would start out together at the intake chimney, spread out under the house like ours then rejoin at an uphill solar chimney that is outfitted with a fan to pull air through the conduits.

A simple store-bought thermometer inside our collector topped out at 120 degrees on sunny days so we do not know the maximum temperatures produced by the collector.  But it is safe to say that the temperature of the radiated heat is higher than the ambient heat passing through the collector from the outside.  But the solar collector is incapable of producing the volume of heat that can be realized from a constant stream of ambient air, especially on cloudy days when temperatures still reach the eighties and nineties and during hot summer nights.  However, harvesting warm air on cloudy days or at night would require a timer-controlled hardwired fan rather than a solar-powered fan.

Hiat demonstrated that just the heat gain through a few south-facing windows during Montana winters was enough to create comfortable year-round environment in a modest earth sheltered home that did not have an underground network of conduits and a solar chimney but did have a insulation/watershed umbrella.

In Passive Solar Energy Book, Edward Mazria

describes a school in Wallasey, England that runs entirely on passive solar energy.  It is a masonry building (lots of thermal mass) that is insulated on the exterior with 5" of foam board and has a glass south-facing wall comprising mostly translucent glass rather than transparent.  Its thermal performance in a climate thought to be marginal in terms solar energy harvesting was surprising.  Half of the energy required to keep the building comfortable year-round (fluctuations averaging only 7 degrees throughout the year) was provided by the sun with the other 50% supplied by heat from lights and waste body heat from the students.  The conventional HVAC system went completely unused.

What I Would Do Differently

I am beginning to feel that a full-blown Stephens-like AGS system is unnecessary, at least in our climate.  Here are the reasons why.

The thermal performance of our partially-insulated house last winter -- insulation in the walls and ceiling of the first floor and some of the walls on the second story (but not the ceiling) -- and how subsequently the fully-insulated house has remained cool well into this summer even with all operable windows open fulltime and a large industrial fan pulling warm outside air through them 24 hours a day (which we are doing in order to drive more heat into the thermal mass, making the house warmer for the first winter), leads me to believe that, if...........

-- A house is at least partially earth sheltered and has an insulation/watershed umbrella extending outward from the house 16 - 20' in order to increase the amount of dry thermal mass beyond just the floor,

-- There is an abundance of south-facing windows with as much translucent (vs.transparent) glass as possible and there is minimal glazing on the north and west sides,

-- The house envelope is super-insulated and equipped with high R-value windows and doors,

-- The colors of the exterior of the house are highly reflective,

the amount of heat gain needed to warm the thermal mass and maintain comfortable year-round temperatures becomes so minimal that it can be accomplished without a labor-intensive and rather expensive solar collector.

Knowing what I do now, I would be inclined to replace the solar collector with an intake chimney and add a solar fan to the solar chimney to pull warm-hot air through the conduits from late spring until early fall then welcome passive solar heat through the south-facing windows from late fall until early spring.  Then, with the addition of a third heat source --heat generated by merely living in the house such as cooking, baking, dishwashing, showering and waste heat from the bodies of its occupants -- I am confident that the three heat sources would be enough to maintain a comfortable environment during the cool/cold months and the insulated and reflective house and insulated thermal mass would extend the comfort through the warm/hot months.

Cost Considerations

So, is our AGS system with its solar collector, conduits and solar chimney considerably more expensive than a system without the collector would have been?  The collector indeed was the most expensive component in the system -- cost of excavation, cost of concrete blocks and parging cement, cost of corrugated roofing, tempered glass and fencing to finish it off.  My original intent was to hold the cost of the entire AGS system to something less than conventional HVAC but, if it did cost less, it was only marginally.  Without the collector, it definitely would have cost less and would have chopped several weeks off of construction time.

Future Reporting

We will be moving into the house in a couple of months which will give us a chance to begin monitoring and reporting on its thermal performance over time.  Popping up through the floor in the middle of the house is a PVC pipe that was installed a few years before ground was broken.  It was one of four piezometers used to monitor the water table so as to be sure that it would not rise during wet years and syphon heat from the thermal mass under the house.  I plan to repurpose it as a way of dropping a thermometer into the thermal mass to measure its temperature at various depths and intervals.  Eventually we will have a better data with which to judge the efficacy of eliminating the solar collector from the design of the AGS system.

8 comments:

  1. Thank you for your posts and updates Jerry, I'm planning a very simple house build that will be a combo of John Hait's umbrella over Mike Oehler's wooden post-shoring-poly underground house design, and thought charging the thermal mass with air tubes would definitely help. I must have been mistaken, but I thought John Hait's design included air tubes that were under the umbrella and came into the living space, and the solar heat gain of the south facing windows provided the air flow through the tubes. But building in an area that has regular wildfire concerns, having the air flow bypass the living space so you can avoid piping smoke indoors would be best I think. For the intake/chimney, perhaps something similar to this food dehydrator would be cost effective at generating a working draft: http://www.geopathfinder.com/Solar-Food-Drying.html You could build a sort of cold frame and top it with one of those dehydrator panels as an intake and a chimney cap, so you get hot air at each end which would hopefully generate enough draft to pull air through the mass.

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    1. And thank you for your input. I no longer favor any method that attempts to push hot air passively through the proximal end of conduits buried in cold soil when a simple solar fan at the distal end pulling the air is more effective, cheaper and a lot less work. The biggest problem for me with Hiat's earth tubes exiting in the interior of the living space is that they preclude having a blow-door-tested airtight house that qualifies for green building certifications such as LEEDS, Energy Star, HERS and NAHB.

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    2. If it was important to do a blow-door-test, couldn't the earth air tubes be provided with a means of sealing them for the duration of the test? Wouldn't this be necessary when using an HRV (I'm unacquainted with the details of performing the test, but the potential problem seems analogous)? It's difficult to find good performance data on Hait/Oehler style earth sheltered structures (whether residential, green houses or whatever), but if the actual behavior is aligned with Hait's estimates (temperature swing of the structure of 6 - 8 degrees F between summer max and winter min), then the green building certs, and compliance with them, may be unnecessary (receiving a gold star for good deportment while at school, versus being a morally upright person all the time). Hait was concerned with air quality and air exchanges, while maintaining thermal equilibrium, at least as far as I can tell by reading the first edition of his PAHS book (I do have a vintage copy of his Earth Sheltered Vaulted Roof Modular Building System on the way, which may provide additional insights and technical details). In any case, your reports of performance (and those of Paul Wheaton for his WOFATI structures) are very helpful to those of us considering how best to proceed when constructing earth sheltered grow spaces and hobbit holes. Thanks!

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    3. The "earth tubes", or what we call conduits, do not communicate with the atmosphere inside the house They begin in the solar collector in front of the house and run gradually upward to end in the solar chimney behind the house. As you suggest, ERV inlet and outlet and the vents for the range hood and clothes dryer will have to be covered for the blower door test.

      We have had one full winter (2022) and two partial winters (2021 and 2023) to document thermal performance. Hiat's estimates are a little optimistic for our lower Midwest climate in that our summers are hotter and more humid than his Montana experience. Last winter, our indoor temperatures ranged from a high of 81 degrees the first week of August to a low of 64 twice, once in December when the outside temperature was single digits for several days and the middle of March when outside temperatures were in the 60s but the thermal mass was finally drained of the readily available heat stored in it during the previous summer. Inside temperatures fell into the upper 60s at night, beginning in January and lasting until early April.
      Solar gain on sunny days and help from a couple of portable infrared heaters typically raised the daytime temperature into the lower 70s.

      While we expect thermal performance during the winter to improve over time, global warming might make it necessary for us to add minimal AC. With our open floor plan, only a couple of diffusers will be necessary. And we will remain "green" in the process because our PV array will carry the extra load during its peak production in summer.

      I commend you for your serious interest in passive solar. Sounds like you are definitely on the right track.

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    4. Jeff -

      Thanks for once again doing me the honor of a reply.

      As you say, it will likely take several seasons for the temperature in your thermal store to reach the long term levels. Drake Landing required 5-ish years to do so, by visual inspection of their data.

      Unfortunately, as expressed in their letter of September of this year, it seems that the solar district heating system is now failing due to corrosion (and perhaps other, as yet undetermined) issues. Estimated cost to repair/replace is similar to the initial cost of installation, that is circa $5 million, which is apparently untenable, leaving the future of the solar district heating system in doubt.

      If anyone wanted to try to DIY such a system as Drake Landing, they might do worse than following the path blazed by "AC_Hacker" and other users in his "Homemade Heat Pump Manifesto" thread on the ecorenovator forum (https://ecorenovator.org/forum/showthread.php?t=484). This thread runs to 190-odd pages, with much discussion of drilling bore holes, welding poly tubing vertical loops, grouting bore holes, and of course, turning cast off AC units and dehumidiers into ground source heat pumps. Even if one's interest was solely in creating a thermal store in soil and not in heat pump systems, per se, I think much of this thread would prove to be of interest.

      The homemade trickle down collectors on the "Build It Solar" site might also be of interest (https://www.builditsolar.com/Experimental/MTD/MTD.htm).

      Thorsten Chlupp, at one time a principle of Reina, LLC, used an old 5,000 gallon underground fuel tank (set up above grade within his insulated envelope and lined with a bladder) as his thermal store, heated store, heating the water with trickle down collectors fed by a variable speed pump. The tank was oriented vertically, to maximize stratification (for DHW), with a special return system of his own devising which helped to minimize disturbance of the statification when water returned from the collector array. Despite a super insulated (though above grade, due to permafrost) house, exterior operable insulated shutters and more, he still burned about 1 cord of wood as supplemental heat. However, he was located in Fairbanks, AK. Thorsten is no longer with Reina, but the "REINA, LLC" YouTube channel still has several of his lectures, some of which run to approximately 2 hours in length, including Q&A. The Cold Climate Housing Research Center, a collaboration between Univ. of AK, Fairbanks and the NREL, has continued to experiment with this method. If someone found that they either couldn't do an underground heat store due to local subsoil conditions or inadequate lot size, or they needed additional thermal storage to what was already installed, this might be a path forward.

      I know this is a bit scattershot, but all of these disparate bits and pieces are at least peripherally relevant to creating a PAHS/AGS heating system (whether or not the solar fraction ever reaches 100%). Since I have found these items to be useful grist for the mill as I noodle on the best path forward, perhaps you or a visitor to this site will, also.

      Thanks again for documenting your build, and especially for providing performance data, which tends to be a bit thin on the ground.

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    5. We are presently documenting two times a month the temperature at 9 locations within our house, including three beneath the mid-house floor at depths of 5, 10 and 15 feet, and simultaneously recording the outdoor temperature in the early afternoon. Eventually, I will report the results on the blog.

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  2. Jerry:

    Firstly - thank you for this wonderful resource. I have read all posts, and I wait with great anticipation for future posts on performance.

    Secondly - I have been wondering whether you have ever compared airflow rates in the conduits of the collector system? I wonder whether the outer conduits would receive less air (and therefore less heat). Ive been thinking that I might build parallel conduits, each with its own fan powered chimney.

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  3. Jeff, I agree with you that initially it is likely that outermost conduits are less productive than those towards the center. I suspect though that, after a few summers, the amount of heat trapped in the top five to eight feet of the thermal mass will even out under and around the footprint of the house. Meanwhile, the house design intentionally places the laundry room and airlock on the east end of the house and the bedrooms on the west end where a cooler environment does not degrade livability in the short term.

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As a do-it-selfer-in-training, I welcome your comments.